Diaphragm Seal Filling Station Operator / Technician
Key Responsibilities
Diaphragm Seal Assembly & Filling
- Assemble diaphragm seal systems, capillaries, manifolds, and pressure instruments as per engineering specifications.
- Operate vacuum filling stations for filling diaphragm seals with appropriate fill fluids.
- Perform vacuum evacuation and filling procedures to eliminate air bubbles and ensure measurement accuracy.
- Select and handle various fill fluids based on process and temperature requirements.
- Prepare remote seal assemblies for pressure transmitters and gauges.
Testing & Quality Control
- Conduct leak testing, pressure testing, and visual inspection of completed assemblies.
- Verify assembly dimensions, capillary lengths, fill fluid quantities, and material specifications.
- Support calibration and functional testing of pressure instruments after filling.
- Assist in Factory Acceptance Testing (FAT) activities for instrumentation packages.
- Maintain quality records, test reports, and assembly documentation.
Workshop Operations
- Ensure proper maintenance and cleanliness of the diaphragm seal filling station and associated tools.
- Monitor inventory of fill fluids, seals, capillaries, fittings, and consumables.
- Identify and report equipment malfunctions or quality concerns.
- Follow workshop safety procedures and HSE requirements at all times.
Documentation
- Maintain assembly records and traceability documentation.
- Prepare test reports, filling records, and inspection checklists.
- Support QA/QC documentation requirements for client projects.
Qualifications
- Diploma or ITI in Instrumentation, Mechanical Engineering, Electronics, or a related technical field.
- Additional training in instrumentation calibration or pressure measurement systems is preferred.
Experience
- Minimum 3–5 years of experience in instrumentation workshop activities, calibration, pressure transmitters, or diaphragm seal systems.
- Experience with pressure transmitters, pressure gauges, and instrumentation assembly is preferred.
- Experience operating vacuum filling equipment will be an advantage.
Technical Skills
- Knowledge of pressure measurement principles.
- Understanding of diaphragm seals, capillaries, and fill fluids.
- Familiarity with pressure transmitters and pressure gauges.
- Ability to read P&IDs, datasheets, and engineering drawings.
- Basic calibration and testing knowledge.
- Familiarity with instrumentation workshop practices and FAT activities.
Preferred Brand Exposure
- Emerson Rosemount
- WIKA
- Yokogawa
- Endress+Hauser
- ABB
- Ashcroft
Competencies
- Attention to detail
- Quality-focused mindset
- Technical troubleshooting skills
- Teamwork and communication
- Safety awareness
- Ability to work independently under minimal supervision
Working Conditions
- Workshop-based role within a Valve Automation and Instrumentation Center.
- Occasional support for site activities, FAT witnessing, and customer inspections.
- Ability to handle precision instruments and workshop equipment.
Compensation
AED 4,000 – AED 7,000 per month (depending on qualifications, technical expertise, and relevant experience)
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